“We just wanted a machine that wouldn’t trip.”—What made it possible was robust design and a preventive maintenance system

Interview with Mr. Manish Nangia, Senior Manajor-Maintenance at Bundy India Ltd.

Bundy India, a specialized manufacturer in the automotive components, had long struggled with equipment shutdowns and component failures in high-temperature environments—sometimes reach up to 50°C. The site team wanted one thing: a machine that doesn’t trip. In 2016, they turned to our solution. Since then, a combination of high-reliability machine and a structured Annual Maintenance Contract (AMC) has transformed their site into a place where uptime is no longer a concern. We spoke with Mr. Manish Nangia, the senior manager who led the implementation, about what changed and why it works.

Before: Summer shutdowns and costly repairs

“We faced a lot of issue due to high ambient tripping in other compressors and also maintenance cost was high .”

Unexpected failures and temperature-related shutdowns had become routine, eating up time, budget, and energy.:

The turning point: Reliable machine + AMC = A smarter way to maintain

With the adoption of our machines, Bundy India also implemented an AMC program with four scheduled inspections per year. This allows their team to monitor equipment conditions and replace parts preemptively—before failure occurs.

“We only replace what’s necessary, when it’s necessary. These machines are inherently reliable, so AMC becomes a truly proactive strategy, not just a checklist.

The result: Maintenance optimized. Uptime maximized.

Emergency responses have been virtually eliminated. Costly overhauls replaced with targeted, minimal maintenance—and above all, confidence in performance.

“It never trip on high Ambient Temperature. And it is low in maintenance cost. We had a peace of mind by using Kobelco compressors.”

挑战背景

    想要减少空压机设备的能耗
    想要降低空压机设备的压力

解决方案

变频机+管压控制+多台联控

结果
    排出压力降低1.5bar
    每年减少约160,000kwh的耗电量

引进设备

VS55A4*1台、SG55A4*2台 +管压控制（OPTION）

观点
引进变频机＋管线压力控制＋台数控制 

过去仅使用工频机，根据工厂的生产设备的运行状况，所需要的压缩空气量也会发生很大变化，变频机就是这样一种可以在各种风量下都能保持节能效果的节能设备。

通过变频机+管压控制组合，可以对使用端的压力进行更直观的控制。
管压直接控制时，可以抑制不必要的多余排气压力，实现运行压力更佳化。

此外，利用多台联控可以使整个系统实现约13%（每年约120,000kwh）的节能。